Serial number

Functional Description

1

Servo control axes: 6~13 (can be customized according to customer requirements to meet pipe bending needs)

2

The pipe bender boasts a rational structural design, offering sufficient static and dynamic rigidity and wear resistance, low noise, excellent vibration resistance, reliable operation, and 24-hour continuous operation with stable precision. The die head design, based on dynamic mechanics analysis, boasts an integrated, rigid, and stable structure, ensuring stable operation and high bending accuracy. The superior, reinforced body structure, derived from rigorous FEM analysis, ensures a high overall strength, extending the equipment's service life and increasing output value.

3

It has the function of large radius arc bending.

4

Equipped with a core-pulling device, you can choose to bend with or without a core, and the core rod is designed with automatic oil injection and lubrication function. It also includes a central lubrication system for automatic lubrication of the entire machine.

5

Equipped with a central lubrication system that can automatically lubricate the entire machine and is used to lubricate all moving parts and workstations on the equipment.

6

The feeding methods include direct feeding and clamp feeding.

7

Each motion axis has multiple limit protection measures (soft limit, hard limit).

8

9

The configured servo motor corresponds to the second-level energy efficiency requirements.

10

It has the function of two-way communication with the measuring machine to realize the reverse compensation function of pipe measurement data.

11

It supports 50 bends per part and can store 100,000 parts, and can achieve unlimited storage through program expansion.

12

The software has the function of importing 3D digital models and can import pipe fittings in various 3D format data models such as STEP, IGS, and CATPart.

13

The equipment is equipped with a catheter CNC bending interference simulation judgment software system, and can be used on no less than two other computers without a dongle for the software.

14

The equipment can be customized according to customer requirements: without infrared, Bluetooth, WIFI and other wireless modules, and without positioning function.

15

The digital control system consists of a host computer (industrial computer + touch screen display) and a slave computer (PLC + servo drive). The software runs on the Windows 7 operating system. The operating system is installed with genuine operating system software.

16

The operation screen has a graphical human-machine interface for easy operation and query. All data can be input through the color touch screen or mouse and keyboard (already equipped).

17

The system features pipe bending data import and export capabilities, supporting the entry of (X, Y, Z) coordinate values ​​or (Y, B, C) data. The system can batch import pipe shape data via Excel spreadsheets or 3D files such as STP. The system also includes a built-in bending parameter database and can store and export pipe data.

18

It has automatic compensation function for bending rebound and return function (the return angle can be set manually).

19

With program reverse function.

20

With mirror automatic editing function.

21

Equipped with self-diagnosis and alarm functions. The control program automatically detects errors and displays countermeasures in text format. Messages indicating machine failures or illogical operations are displayed directly on the screen. These automatically detected alarm messages are automatically stored for future maintenance reference.

22

The system can automatically generate log files, including: production operations, alarms, diagnosis, preventive maintenance (TPM) and operating time, etc.

23

24

The C-axis (angle axis) of the tube bender uses a flat clamp mechanism to reduce interference with tube bending, and the machine head has left and right bending functions. It is directly driven by a high-precision servo combined with a patented reduction gearbox.

25

The software system uses fully open programming, allowing users to customize motion instructions and freely combine bending methods. The system can also customize motion templates, allowing users to freely edit the device's operating logic to meet specific conditions and avoid interference.